ISO 9001:2015 Certified | PESO Approved
Gas Line Solution

Cylinder Hydro-Testing

Our Service

PESO-Certified Hydrostatic Testing of Gas Cylinders

Gas Line Solution is a PESO-approved testing facility for hydrostatic (hydro) testing of high-pressure gas cylinders. As per Indian statutory requirements, compressed gas cylinders must undergo periodic hydrostatic testing to verify structural integrity before continued use.

We conduct volumetric expansion testing using the water jacket method, which measures total and permanent expansion of cylinders under test pressure — typically 5/3 of the working pressure. This is the mandated method under Gas Cylinders Rules, 2016.

Our facility at GIDC Dahej-II handles cylinders of various sizes, capacities, and gas types including CNG, Hydrogen, Oxygen, Nitrogen, and specialty gases. All tests are performed by trained and certified personnel with proper documentation and test certificates issued as per PESO norms.

Testing Capabilities
CNG Cylinder TestingPeriodic retesting of CNG cylinders for commercial and fleet vehicles as mandated by PESO rules.
Hydrogen Cylinder TestingHigh-pressure hydrostatic testing of hydrogen cylinders for industrial and fuel cell applications.
Industrial Gas CylindersTesting of oxygen, nitrogen, argon, and other industrial gas cylinders per regulatory schedule.
Water Jacket MethodPrecise volumetric expansion measurement using the PESO-mandated water jacket testing technique.
Certified DocumentationFull test certificates, hydro-test reports, and PESO records issued after successful completion.
Cylinder Hydrostatic Testing
Testing Parameters
MethodWater Jacket Method
Test Pressure5/3 × Working Pressure
Cylinder TypesCNG, H₂, O₂, N₂, Industrial
StandardGas Cylinders Rules, 2016
AuthorityPESO Approved

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Schedule Your Cylinder Testing Today

Ensure statutory compliance and safety of your gas cylinders. Contact us to schedule PESO-approved hydrostatic testing at our Dahej facility.